Difference between revisions of "Raschig hydroxylamine process"

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The '''Raschig hydroxylamine synthesis''' is an industrial process for producing [[hydroxylamine]]. The hydroxylamine is generally used in the manufacture of [[caprolactam]] and hence [[nylon-6]].
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The '''Raschig hydroxylamine synthesis''' is an industrial process for producing [[hydroxylamine]]. The hydroxylamine is generally used in the manufacture of [[caprolactam]] and hence [[nylon-6]], although it also finds use in the semiconductor industry.
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==Process chemistry==
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The synthesis is a three step process. First, [[ammonia]] is [[Oxidation|oxidized]] in air to give nitrogen oxides (preferably [[dinitrogen trioxide]]), which react with [[ammonium carbonate]] to give [[ammonium nitrite]]:
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:2NH<sub>3</sub> + 3O<sub>2</sub> &rarr; N<sub>2</sub>O<sub>3</sub> + 3H<sub>2</sub>O
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:N<sub>2</sub>O<sub>3</sub> + (NH<sub>4</sub>)<sub>2</sub>CO<sub>3</sub> &rarr; 2NH<sub>4</sub>NO<sub>2</sub> + CO<sub>2</sub>
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The ammonium nitrite is reduced with [[sulfur dioxide]] in the presence of ammonia at 5&nbsp;°C to give [[diammonium hydroxylaminedisulfonate]]:
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:NH<sub>4</sub>NO<sub>2</sub> + 2SO<sub>2</sub> + NH<sub>3</sub> &rarr; (NH<sub>4</sub>)<sub>2</sub>[HON(SO<sub>3</sub>)<sub>2</sub>]
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The disulfonate is then hydrolyzed at 100&nbsp;°C to give [[hydroxylamine sulfate]]:
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:(NH<sub>4</sub>)<sub>2</sub>[HON(SO<sub>3</sub>)<sub>2</sub>] + H<sub>2</sub>O &rarr; NH<sub>2</sub>OH·H<sub>2</sub>SO<sub>4</sub> + (NH<sub>4</sub>)<sub>2</sub>SO<sub>4</sub>
  
 
==References==
 
==References==

Revision as of 16:51, 3 July 2010

The Raschig hydroxylamine synthesis is an industrial process for producing hydroxylamine. The hydroxylamine is generally used in the manufacture of caprolactam and hence nylon-6, although it also finds use in the semiconductor industry.

Process chemistry

The synthesis is a three step process. First, ammonia is oxidized in air to give nitrogen oxides (preferably dinitrogen trioxide), which react with ammonium carbonate to give ammonium nitrite:

2NH3 + 3O2 → N2O3 + 3H2O
N2O3 + (NH4)2CO3 → 2NH4NO2 + CO2

The ammonium nitrite is reduced with sulfur dioxide in the presence of ammonia at 5 °C to give diammonium hydroxylaminedisulfonate:

NH4NO2 + 2SO2 + NH3 → (NH4)2[HON(SO3)2]

The disulfonate is then hydrolyzed at 100 °C to give hydroxylamine sulfate:

(NH4)2[HON(SO3)2] + H2O → NH2OH·H2SO4 + (NH4)2SO4

References

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